- Open Access
Three-axis MR-conditional robot for high-intensity focused ultrasound for treating prostate diseases transrectally
© Yiallouras et al.; licensee BioMed Central. 2015
- Received: 20 October 2014
- Accepted: 17 December 2014
- Published: 29 January 2015
A prototype magnetic resonance image (MRI)-conditional robot was developed for navigating a high-intensity focused ultrasound (HIFU) system in order to treat prostate cancer transrectally.
Materials and methods
The developed robotic device utilizes three PC-controlled axes: a linear axis for motion along the rectum, an angular axis for rotation in the rectum, and a linear axis to lift the robot up and down. Experiments with the system were performed in a 1.5-T MRI system using gel phantoms.
The robot was successfully operated in a 1.5-T clinical MRI system. The effect of piezoelectric motors and optical encoders was quantified based on the reduction of signal to noise ratio. Discrete and overlapping lesions were created accurately by moving the HIFU transducer with the robotic device.
An MRI-conditional HIFU robot was developed which can create controlled thermal lesions under MRI guidance. The intention is to use this robot transrectally in the future for the treatment of prostate cancer.
- Robotic System
- Acrylonitrile Butadiene Styrene
- Magnetic Resonance Image System
- Optical Encoder
- Thermal Lesion
The idea of using magnetic resonance imaging (MRI) to guide and monitor high-intensity focused ultrasound (HIFU) was historically cited for the first time in 1992 by Hynynen , and at that time, it was shown that thermal lesions created by HIFU on canine muscle in vivo can be clearly seen using MRI.
The MRI-guided HIFU robot produced in the subsequent years  used hydraulic principles to move the transducer. However, this hydraulic robot had serious problems with accuracy due to the accumulation of bubbles caused by water leaks coming from the compression of water in the tubes.
The next generation of HIFU positioning devices made use of piezoelectric motors which are MRI-conditional. The piezoelectric motors in HIFU were introduced by the Israeli company InSightec . This technology resulted in the first commercial system for the treatment of uterine fibroids, which received approval by the Food and Drug Administration (FDA) in 2004. This system is incorporated in the table of a General Electric MRI scanner. The system initially was approved for the treatment of various gynecological tumors [4-9]. An endorectal system produced by the same company has been utilized recently for the treatment of prostate cancer [10,11]. A body system is currently used by InSightec for pain palliation of bone metastases [12-14]. A transcranial system is currently used by InSightec for non-invasive treatment of various brain diseases  such as brain cancer, stroke, and Parkinson disease.
Philips Healthcare, Netherland, showed interest in this technology recently, and as a result, the MRI-guided HIFU system Sonalleve was developed as a commercial product  for the treatment of uterine fibroids and bone palliation. This system is incorporated in the table of a Philips MRI scanner.
The role of HIFU for the treatment of benign prostate hyperplasia (BPH) appeared in the 1990s [17,18]. In those studies, HIFU was delivered via a transrectal probe with ultrasound imaging capabilities.
HIFU was utilized on prostate carcinoma in rats, where it was proven that HIFU has the potential to treat small localized prostate cancer lesions . Clinical trials utilizing HIFU and ultrasound imaging were published thereafter [19,20]. The two dominant clinically available systems using transrectal HIFU are Ablatherm HIFU (Technomed International, Lyon, France) and HIFU Sonablate 500 (Focal Surgery, Milpitas, CA now SonaCare Medical, Charlotte, North Carolina). Recent advances of the transrectal device include a phased array probe for more efficient treatment of prostate .
Chopra et al. developed a prototype system for MRI-guided transurethral HIFU therapy [22,23]. The transurethral HIFU probe includes a planar transducer and is capable of heating locally around the urethra, thus delivering controlled thermal therapy to the prostate gland.
The development of MRI-guided HIFU was inspired by the development of MRI-compatible positioning devices for other interventional methods. Stoianovici et al.  were the first group of researchers to develop a pneumatically actuated MRI-save compatible robot designed for transperineal interventions in the prostate. In the study reported by Zangos et al. , an MR-compatible transrectal prostate biopsy actuator was developed. The actuator uses pneumatic motors. Pressured air in these motors is generated in the controller unit and is transmitted through the plastic hoses. With five degrees of freedom (DOF), the needle guide can be manipulated in the desired position. Another example of interventional device is the MRI-compatible robot for prostate brachytherapy .
Real-time MR temperature mapping provides essential information about the location of the focal spot, but the well-defined and rapid movement of the focus requires either the use of a phased array US transducer with many US elements to electronically steer the US beam or a mechanical robotic device to mechanically move the fixed focus of a US transducer with only very few US elements. In this work, a dedicated mechanical device is designed to move and position a transrectal US transducer during an MR-guided HIFU procedure at a clinical field strength.
The proposed robotic system is an extension of the robotic system for brain ablation  which includes three Cartesian axes. The proposed system includes two linear stages and one angular stage. The system has been inspired by the existing HIFU systems with ultrasonic imaging [17,18]; however, it uses safe materials to be able to perform MRI imaging for guidance and monitoring. The robotic system is designed to be applied transrectally. Our robotic system uses only MRI-safe or MRI-conditional materials such as piezoelectric ultrasonic motors (Shinsei USR60E3N), optical encoders, and acrylonitrile butadiene styrene (ABS) plastic. Two PC-controlled axes are needed for linear motion along the axis of the rectum (X) to position the transducer over the lesion in the prostate gland and in up-down direction (Z) adjusting the system to the variable height of the prostate relative to the MRI table. The angular axis (θ) is used to rotate the transducer around the X-axis (i.e., the rectum) so that different angular positions in the prostate can be treated.
The robotic system is manufactured using a digital manufacturing device (FDM400, Stratasys, 7665 Commerce Way, Eden Prairie, Minnesota, 55344, USA).
The MRI compatibility of the system was evaluated in a clinical MRI scanner. The robot was evaluated in creating thermal lesions in commercial gel phantoms. The robot was tested for its ability to accurately move the transducer, thus creating discrete and overlapping thermal lesions. The imaging of the lesions was performed using the optimized techniques described in  and .
Mechanical design of the positioning device.
The entire robotic system was developed using the software MicroStation (V8, Bentley Systems, Inc.). After completion of the design, drawings of the individual parts were sent to a 3D printer (FDM400, Stratasys, 7665 Commerce Way, Eden Prairie, Minnesota, 55344, USA) for production. This 3D printer produces parts made out of ABS.
The three axes were driven by piezoelectric ultrasonic motors (USR60-S3N, Shinsei Kogyo Corp., Tokyo, Japan). The positioning device was designed so that it can be placed on the patient table of any conventional high-field MRI system with a cylindrical magnet bore. It has a maximum height of 17 cm, a length of 25 cm, and a width 20 cm which allows placing the device between the legs of the patient during treatment in the MR system. Here, it was assumed that the patient is lying in prone position on the table with slightly elevated legs to provide an optimal access to the rectum for the US transducer. The motion range of the robot was set to X: 10 cm, Θ: ±90°, Z: 7 cm, which is sufficient to treat prostate glands up to a size of 10 cm length. The robotic system weights around 2 kg.
The positioning device has the ability to move the transducer linearly up to 10 cm. Additionally, the transducer can be moved at an angle of ±90°. The linear range of this prototype covers the size of all possible prostates. It is possible, that in the future, the linear range might be decreased, thus reducing the size and cost of this device. The angular range, which moves clockwise or counterclockwise by 90°, covers any potential discrete tumor in the prostate.
Three optical encoders were used from US digital (EM1, US Digital Corporation, Vancouver, WA 98684, USA). The EM1 optical encoders work in conjunction with a polymer plastic strip materials, and it uses LED source and a monolithic detector. For the two linear axes, the EM1-0-500-I (US Digital Corporation) encoder was used, whereas for the angular motion, the EM1-2-2500-I (US Digital Corporation) encoder was integrated. The encoder output is connected to the counter input of a data acquisition board USB 6251 (NI, Austin, USA).
Because of the use of piezoelectric motors and encoders that require electricity during operation, the proposed robotic system is classified as MRI-conditional, according to the ASTM standards (F2503, F2052, F2213, F2182, and F2119) which are excellently described by Stoianovici et al. .
A DC supply (24 V, 6 A) is used to drive the Shinsei drivers. The control of the robot movement is achieved via a USB 6251 data acquisition (DAQ) interface card (National instruments, Austin, Texas, USA). Figure 2B shows the enclosure that hosts the electronic drivers of the robotic system. This enclosure contains magnetic materials, and therefore, it is placed outside the MRI room.
The functionality of the robot was evaluated by creating discrete and overlapping thermal lesions using HIFU in gel phantoms (ONDA Corporation, Sunnyvale CA, USA). The HIFU system consists of a signal generator (HP 33120A, Agilent technologies, Englewood, CO, USA), an RF amplifier (250 W, AR, Souderton, PA, USA), and a spherical transducer made from piezoelectric ceramic (Etalon, Lebanon, IN, USA). The transducer operates at 3 MHz and has focal length of 4 cm and diameter of 3 cm.
Experiments in gel phantoms
Experiments in gel phantom were carried out in order to evaluate the repeatability and functionality of the robotic device. The gel under evaluation was placed in a degassed water tank. The transducer was placed on the arm of the positioning device and was immersed in the water tank, thus providing good acoustical coupling between the gel and transducer.
The 3D robotic HIFU system was initially tested in a 1.5-T MR system (Signa, General Electric, Fairfield, CT, USA) using a spinal coil (USA instruments, Cleveland, OH, USA) to acquire the MRI signal. In order to test the MRI compatibility of the positioning device, the DQA phantom (NiCl2, H20) by GE-Dielectric Corporation (Menomonee Falls, WI, USA) was used. The signal to noise ratio (SNR) was measured under various conditions (motor activation and encoder activation).
High-resolution MR imaging was performed to measure the SNR in the liquid phantom and to visualize HIFU lesions in a gel phantom. For imaging, a T2-weighted fast spin echo sequence was used with the following parameters: repetition time (TR): 2,500 ms, echo time (TE) = 60 ms, slice thickness = 3 mm (gap 0.3 mm), matrix = 256 × 256, field of view (FOV) = 16 cm, number of excitations (NEX) = 3, and echo train length (ETL) = 8.
For fast imaging that is used for MRI thermometry, T1-weighted fast spoiled gradient (FSPGR) was used with the following parameters: TR = 50 ms, TE = 2.7 ms, FOV = 16 cm, matrix = 256 × 256, flip angle = 30°, and NEX = 1.
Based on the location of the prostate, the existing HIFU systems [3,4,13-16] cannot be used because the penetration of ultrasound to the prostate gland will be poor. Therefore, a transrectal FUS system navigated by a robotic system is needed.
Currently, another MRI-guided HIFU system exists for prostate interventions using a transurethra approach . In the transurethra system, the transducer which is unfocused delivers heat that moves from the probe to the targeted area. Therefore, tissue that lies between the transducer and the target is unnecessarily heated. In our system, the transducer is focused, and therefore, heat can be delivered only to the target. In the transrectal approach, there is more space and therefore, the transducer can be focused, as opposed to the transurethra approach where the transducer has to be unfocused due to the limited space in the urethra. This focusing capability of the transrectal system could be beneficial for focal therapy. On the other hand, the transurethra has the advantage of being a much simpler technology.
The enclosure that accommodates the transducer of the proposed system is inserted through the rectum. Due to the variable height of the prostate from the patient table, there is a need to lift the probe automatically. Therefore, the proposed system includes a linear stage for lifting up or down the transducer enclosure. The proposed positioning device assumes a straight access to the rectum, but in reality, an angular offset exists. Therefore, in the future, a modification needs to be done in the system so that the X-axis could move at an angle.
Regarding the functionality of the HIFU transducer, a linear and an angular axis is needed in order to ablate large volume of prostate tissue. We have showed that it is possible to construct a robotic system that can move the transducer accurately, thus creating large thermal lesions. This has been proven in experiments conducted in commercial gel phantoms.
During the tests in the MR system, some degradation of the image quality was observed. The SNR drops when the piezoelectric motor or the optical encoder or the transducer is activated. Most of the drop in the SNR was attributed to the transducer which requires more energy during activation and also due to its close proximity to the imaging plane. Nevertheless, the drop of the SNR due to the activation of the piezoelectric motors and optical encoders did not significantly alter the MRI imaging, since these two components are placed few centimeters away from the imaging coil. Most of the drop in the SNR is caused by the transducer which is placed in closer proximity to the imaging plane.
The measurement error for the linear axes is around 20 μm and for the angular axis is around 0.11°. The accuracy of the movement of the stages was assessed by measuring the actual distance moved compared to the intended distance. The accuracy was also demonstrated in a realistic scenario by accurately creating lesions in gel phantoms.
More extensive evaluation will be needed in the future in animal experiments, which will be done most likely in dogs (as in the study by ) due to the similar position and size of the prostate in the rectum. The success of HIFU in treating prostate tissue under ultrasonic imaging has been already established . A technology using HIFU and MRI guidance as proposed here has to be evaluated extensively in animal experiments. This could prove the added benefit of using MRI guidance, since MRI can image thermal lesions with excellent contrast . Another critical issue is the selection of a proper imaging coil which is currently under construction. The coil will be incorporated in the water container of the transducer which makes tuning and matching of this coil more problematic .
The proposed robot as it is currently designed hosts a single element transducer. In the future, a better but more expensive choice is to use a phased array. The phased array technology has the added functionality that the depth of the focal beam can be varied electronically with the cost of additional cabling. However, there will be a limit in the number of elements that can be used due to space constrains in the transducer enclosure. The proposed system can be easily altered in order to treat gynecological tumors endovaginally. This application can be achieved by modifying the transducer holder (smaller dimensions are allowed for gynecological applications).
The proposed device has been proven to be very accurate, and therefore, the ultimate goal is to utilize it in the clinical environment, provided that experience is gained during preclinical trials in animals.
This work was supported by the Project PROFUS E! 6620. PROFUS is implemented within the framework of the EUROSTARS Program and is co-funded by the European Community and the Research Promotion Foundation, under the EUROSTARS Cyprus Action of the EUREKA Cyprus Program (Project Code: EUREKA/EUSTAR/0311/01).
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